Overall Predictive Maintenance through Trusted Data Sharing



General Information
Challenge, Value & Description
Performance, Access & Contact
1 – General Information
Partners


Sectors addressed
Application categories covered
Lifecycle level covered
Planning & Commissioning
Smart Production & Operations
Smart Logistics
Smart Maintenance
Customer Service
Circularity
via Cav. G. Radici, 4, 24020 Colzate BG, Italia
Geographical Scope
- Southern Europe (Italy, Spain, Portugal, Greece)
2 – Challenge, Value & Description
Challenge
Currently, the monitoring of rapier tapes’ wear relies on manual inspections, requiring machine stoppages and causing inefficiencies in production. Maintenance is planned only on experience, leading to both premature interventions and unexpected failures with unplanned downtimes. Spare parts management is based on uncertain forecasts, often resulting in either stock shortages or excessive inventories. Moreover, aftermarket components dominate due to their lower cost, reducing OEM spare part sales despite their superior quality. Overall, inefficiencies in maintenance, logistics, and supply chain coordination hinder competitiveness, increase costs, and limit sustainability.
Value
Facilitating secure and sovereign data sharing across systems, platforms, and companies, enabling the creation of new services that benefit all participants by leveraging collective data without exposing it to unauthorized access. This includes the exchange of production and operational data to monitor specific textile machine components, enable intelligent maintenance planning, and optimize production schedules and other supply chain phases. Additionally, it incorporates the monetization of currently underutilized historical data, unlocking its untapped value.
This generates significant value for ITEMA and its industrial customers participating in the Data Space, enabling the development of personalized and transversal services across the entire supply chain.
Description
Optical sensors continuously monitor components wear, transmitting data through a secure gateway to the Itema’s MyWeave platform. Predictive models estimate residual life, enabling proactive maintenance. Forecasts of aggregate needs allow optimized production planning and just-in-time delivery. Data sharing through a Data Space ensures collaboration across OEM, suppliers, and third parties. It can be summarized with three different scenarios:
- Predictive Maintenance Service;
- Supply Chain Optimization Service;
- Third-Party Dataspace Collaboration: Data monetization.
For the first scenario, operational weaving machines data will be shared by customers to implement predictive maintenance service, which output will be made available through dedicated dashboards and alerts. For the second scenario, historical sales and production data will be utilized to produce supply chain scheduling activities, consumed by ITEMA itself. For the third and last scenario, unused ITEMA operational data will be monetized.
Data Value Chain Description

Infraestructure Elements
- IoT gateways / hub
- Private Cloud
Standards used
Data Spaces Standards: ITEMA’s pilot dataspace is built on top of Sovity’s stack tools (EDC Connectors, Identity Management, DSPortal). The Data Space, Identity & Trust, and Data Trading standards for the pilot are implemented and provided through these components, in accordance with Sovity’s documentation (https://edc-ce.docs.sovity.de/1051).
Data Models: Asset Administration Shell will be considered for the third pilot scenario.
Digital Twin: Asset Administration Shell will be considered for the third pilot scenario.
Platforms & Tools used
Acquisition: MyWeave (proprietary business platform), through iCare acquisition system
Analysis: Intellimech’s data elaboration and AI models infrastructure
Preparation: Intellimech’s data elaboration and AI models infrastructure
Storage: MyWeave (proprietary business platform), through Amazon S3 bucket
Usage: MyWeave (proprietary business platform), through dedicated dashboards
Sharing: ITEMA’s dataspace (built with Sovity’s technology)
Other platforms & tools: TBD, third-party data marketplaces (e.g. Siemens Insights Hub)
3 – Performance, Access & Contact Info
Performance
Currently, a PoC has been developed according to the following steps:
- Implementation of connectors based on Eclipse Dataspace Components (EDC) implementation to ensure compliance with Data Space Protocol (DSP);
- Demo connectors first running test locally on Intellimech VM;
- Safe data exchange test locally on Intellimech VM;
- Identity management services deployment in cloud (Sovity DSPortal);
- On-premise connector online configuration with identity management components;
- Cloud connector configuration with identity management components;
- AI app and data exchange trigger on-premise implementation on Intellimech VM;
- PoC final setup with tested tools and data exchange test among on-premise and cloud connector.;
The architecture of the PoC Data Space is illustrated in the diagram below. Demo data are produced by Itema through the connector-as-a-Service, provided by Sovity, and subsequently consumed by the AI application, which handles basic analytics tasks (e.g., data cleaning). Then, the produce output is sent back to the cloud connector. Data exchange is started daily at a given hour (e.g. 01.00 A.M.) by the trigger service, deployed on-premise on Intellimech VM. At a higher level, communication between components will be secured by certificates generated during the configuration phase of the connectors through th e Authority Portal (Sovity DSPortal), which embeds the Certificate Authority (CA) and the Dynamic Attribute Provisioning Service (DAPS). The data exchange policies for contracts definitions have been defined with constraints on the participant ID. This way, specific data offers can only be seen by the participants involved in the use case and by all the dataspace participants, consistently with the use cases envisaged for the pilot.
Due to the testing nature of the PoC, no sensitive data are shared within the MVDS; hence, there are no specific data governance considerations at this stage. In particular, the Demo Dataset consists in a JSON file containing operational data for a specific machine, only related to one day of production during the month of april.
The PoC Data Space demonstrated secure, automated data exchange between partners via Sovity’s Connector-as-a-Service, supporting basic AI-driven analytics. It ensures controlled access through certificate-based authentication and contract-based policies, enhancing data sovereignty and trust among participants. This PoC paves the way for the machine servitization and the implementation of final AI services in the following pilot phases.
Lessons Learned & Observations
As part of the PoC, a Data Space infrastructure was set up to enable automated and secure data flows between partners, using Sovity’s Connector-as-a-Service. This setup allowed seamless integration with an AI module handling basic analytics tasks. Access to the data was regulated through digital certificates and contract-based rules, ensuring only authorized participants could interact with the shared resources, thus preserving data sovereignty and building trust.
While the setup process largely followed Sovity’s documentation, a few custom elements were required, including the implementation of an auxiliary service to trigger automatic data exchange between the different participants’ connectors at scheduled intervals.
Replication Potential & Feasibility Assessment
The pilot demonstrates strong replication potential across various industrial contexts where secure, automated data exchange is required for predictive maintenance and supply chain optimization. The modular architecture, based on Sovity’s Connector-as-a-Service and standardized Data Space components (e.g., certificate-based access, contract policies), makes it adaptable to different use cases with minimal structural changes.
From a technical standpoint, the implementation is highly feasible in similar environments, requiring only moderate integration efforts (e.g., setting up connectors, developing data triggers, and preparing datasets in compatible formats).
From an economic perspective, the cost of replication remains manageable with limited efforts required for initial setup and light customization.
However, a key barrier to replication may lie in the lack of a clear and widely accepted business model. Many companies remain reluctant to share their data due to concerns over confidentiality and competitive advantage. To overcome these cultural and organizational resistances, the benefits of participating in a Data Space must be tangible, well-communicated, and aligned with the strategic interests of the stakeholders involved.
Contact Information